DURKOPP ADLER 540 - 100 Istruzioni per gli Interventi

540-100-1CNC-Doppelsteppstich-KnopflochautomatCNC double lockstitch buttonholerBedienanleitung / Operating InstructionsAufstellanleitung / Installatio

2.1 Submenu machine configuration (overview)Max. speed: InputSpeed basting stitches: InputScissors is moved out: Inputn-stitches b. u. bartack/bartack

3. Calling up the technician mode and entering the codeIn order to get into the technician mode a code has to be entered. Forthis purpose please proce

4.1.1 User submenuNo. Parameter name Symbol Range DescriptionT1.1.1 Max. speed 200 … 4000Setting of the maximum speed in thesewing mode.The speed can

4.1.4 Submenu for the thread monitor configurationNo. Parameter name Symbol Range DescriptionT1.4.1 R epair mode A, B, CSelection of the repair mode t

4.1.5 Submenu for the configuration of condensed stitchesNo. Parameter name Symbol Range DescriptionT1.5.1 Number of stitches 0 … 9Enter the number of

4.1.6 Submenu for entering machine timesNo. Parameter name Symbol Range DescriptionT1.7.1 PedðStart 0 … 9000 msDelay time between stepping downthe ped

4.3 Submenu for test functionsNo. Parameter name Symbol DescriptionT3.1 MultitestSelect the submenu MultitestT3.2 EventsSelect the event displayT3.3 D

4.3.1.1 Submenu Output test–Select the output to be tested with the cursor keys ñ and ò .–Press the OK key. The selected output is switched on / off.–

4.3.1.3 Submenu Automatic input testThe changes of the state of all inputs are displayed automatically.4.3.1.4 Submenu Sewing motor test–Press the OK

4.4.2 Submenu DAC IIINo. Parameter name Symbol DescriptionT3.3.1 D ate/TimeSubmenu for setting the time andthe date ð see chapter 4.2 (T2.2) ofthis in

Alle Rechte vorbehalten.Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweiseWiederverwendung dieser Inhalte ist ohne

4.4.3.1 Dongle contentsData dongle connectedIf a data dongle is plugged in, all 50 buttonhole programs or all 16 freecontours respectively are display

T3.5.2.4 Free contours The 16 program locations for free contours ofthe dongle are displayed.- Select the free contour to be loaded with thecursor key

4.4.3.4 FormattingIn order to be able to s ave buttonhole data on a data dongle this has tobe formatted. A data dongle can only be used on a machine c

5. Knife setting5.1 Aligning the knife and adjusting the knife heightStandard:The knife should penetrate the k nife slot centrally.During the cutting

5.2 Setting of the knife incision damperStandard:When switching on the knife, no loud sound should be heard.Setting:–Loosen counternut 1.–Screw out sc

6. Hook and needle bar6.1 Needle positionStandard:The needle (80 Nm) should have a distance of 1.8 mm to the frontedge of the knife.Setting:–Loosen sc

Standard reference position of the needle bar:–Switch the machine on and let it move to the initial position.–Switch the machine off again.Correction:

6.4 Loop formation stroke position and distance between hook and needleStandard :In loop formation stroke position the hook tip should be at the level

6.5 Needle bar heightStandard :In the furthest right entry point the hook tip in looping stroke positionshould be just above the eye of the needle.Set

6.6 Needle protectionStandard:In the furthest right needle entry point the needle protection in loopingstroke position should abut on the needle w ith

ForewordThis instruction manual is intended to help the user to become familiarwith the machine and take advantage of its application possibilities in

7. Aligning the throat plate as to the needleStandard:The needle should penetrate in the centre of the needle hole.Setting:–Loosen screws 3 and 4 in t

8.2 Thread take-up spring and thread regulatorStandard:While the thread lever is moving down from its upper dead center, thethread take-up s pring sho

9. Sewing basket9.1 Setting of the cloth presser block (lifting stroke)Standard:The maximum stroke of 12 mm must not be exceeded. Whenexceeding the st

9.3 Alignment of the sewing basket as to the throat plateStandard:When the sewing basket is lowered, the inner window of the sewingbasket should stand

9.4 Reference position of the sewing basketStandard:In reference position the distance between the needle and the inneredge of the cage should amount

10.1 Setting of the closing pathStandard:With the bobbin thread scissors closed the c utting edges should havemoved approx. 1 mm one on top o f the ot

10.2 Adjusting the spring sheet of the thread restStandard:The spring sheet of the thread rest must be adjusted in s uch a way thatthe thread is held

11. Needle thread scissors11.1 Function sequenceMotional sequenceInitial position–Sewing basket lifted.–The closed scissors holds the thread.–Scissors

11.2 Removal and check of the needle thread scissorsStandard:Before mounting and adjusting the needle thread scissors the followinghas to be observed:

11.3 Alignment of the scissors blockStandard 1:The scissors block should be at the same level as the lug of the cagepresser bar.Standard 2:–The scisso

General safety instructionsThe non-observance of the following safety instructions can cause bodily injuries or damages to the machine.1. The machine

Notes:36

11.4 Scissors swivelled inStandard: (throw width 3 and 4 mm)When the sewing basket is lowered, there should be a distance of 0.5mm between the front e

11.5 Height adjustmentStandard:The needle thread scissors should not rest on the sole of the cage.(Distance approx. 0.1 mm)Setting:–Loosen threaded pi

11.7 Distance to the needleStandard:When the sewing basket is lowered, the distance between the needlethread scissors and the needle should amount to

11.9 Setting of the closing pathStandard :With the needle thread scissors closed the two cutting edges shouldhave moved 1 mm one on top of the other.S

HintA too long holding of the needle thread leads to a displacement of thestitches in the seam beginning.By using the configuration of the parameter “

13. Bobbin winderStandard:When the bobbin is full, the winding process should stop automatically.Setting:–Unscrew the cover of the case. As the bobbin

14. Solenoid valvesFunction test:–T3.1.1 Select the submenu Output test–The following outputs can be switched:1 = Control cylinder2 = Scissors cylinde

15. Exchange of the sewing basket–Switch the machine off.–Reduce the sewing basket pressure.–Loosen screw 3.–Change the sewing basket and tighten scre

16. Stretching the drive beltsThe drive-belts are maintenance-free and should not be restretched.–Dismount handwheel and belt protection.Stretching of

Index Page:Part 3: Service Instructions Class 540-100-11. Elements of the control panel1.1 Alteringparametervalues...

Notes:46

Index Page:6. Hook and needle bar6.1 Needle position ... 216.2 Reference position of the needle bar ...

1. Elements of the control panelKey FunctionIf no text field is activated:–Change to the parent menu.If a text field is activated:–Change between the

1.1 Altering parameter values1.1.1 Numerical valuesNumerical values can be altered as follow s:–Selectthelinewiththevaluetobealteredwiththecursorkeysñ

2. Menu structure technician mode (overview)ParameterSoft startEquipmentX- /Y- Correction Submenu:Machine configurationThread monitorCondensed stitche